BT5-5202 Sanden FLX7 Horizontal O-Ring Manifold

The BT5-5202 Sanden FLX7 Horizontal O-Ring Manifold is a compressor manifold for compatible Sanden compressor applications.
It is designed for use with Sanden FLX7 compressors only.

This manifold uses a horizontal O-ring #8 x #10 fitting style.
It is listed as a 3/4 in. x 7/8 in. horizontal manifold.

As a result, it is a useful replacement manifold when the compressor, port layout, and hose routing match the required FLX7 configuration.

Function and Performance

A compressor manifold connects the A/C compressor to the refrigerant hose connections.
It provides the port interface between the compressor body and the system plumbing.

The BT5-5202 manifold uses a horizontal fitting layout.
This layout helps route the A/C lines across from the compressor when the system design requires that orientation.

Because manifold fitment depends on compressor type, fitting style, port size, and hose routing, compare your current manifold before ordering.

Durability and Design

The BT5-5202 is made from forged steel.
This construction supports use in mobile A/C compressor service applications.

The manifold is built for Sanden FLX7 compressor use only.
Therefore, it should not be treated as a universal Sanden manifold.

Always verify the compressor model, fitting style, mounting design, and port orientation before installation.

Installation

Install this manifold according to the compressor or A/C system service procedure.
Before installation, confirm the compressor type, port layout, fitting style, and O-ring requirements.

Replace seals or O-rings as needed during installation.
Then leak test the A/C system after service.

Do not install this manifold on a compressor model that does not match the Sanden FLX7 requirement.

Product Details

• BTRAC Part Number: BT5-5202
• Description: Sanden horizontal O-ring manifold
• Product Name: Compressor manifold
• Compressor Type: FLX7 manifold
• Application: Sanden compressor parts
• Compatibility Note: For use with Sanden FLX7 compressor only
• Fitting Style: Horizontal O-ring #8 x #10
• Connection Size: 3/4 in. x 7/8 in.
• Material: Forged steel
• Mounting Type: Sanden compressor only
• Fitment Note: Confirm compressor model, fitting style, port orientation, and hose routing before ordering

OEM / Part Numbers

• MEI Part Number: 5202
• Sanden: 4865-6340
• Alliance: 305455
• Alliance: ABP N83 305455
• CoolStar: 382-1002
• Four Seasons: 12203
• Trans Air: 517069
• Truck Air: 03-6512
• Truck Air – MEI: 44632
• Kysor: 1401325
• Red Dot Aftermarket: 75R89305
• Red Dot Aftermarket: 79R89305

Cross Reference

This part may cross reference with:

• Texas Truck AC: 300-5451
• AirSource – MEI: 5202
• Alliance: ABP N83 305455
• CoolCab: 917205
• CoolStar – MEI: 382-1002
• Fleetrite: ZGG706042
• Four Seasons: 12203
• Kysor: 1401325
• NDNS: ABPN83305455
• Omega: 21-10207
• Omega: 21-10207-AM
• Primatech: PTAC5202
• Red Dot – Aftermarket: 79R89305
• RoadForce: RF1775403416
• Sanden: 4865-6340
• Trans Air: 517069
• Truck Air – MEI: 44632
• TruckAC+: T5542
• TTA/C: 54-9201

Interchange Numbers

This part may also interchange with:

• 1401325
• 1911506751
• 21-10207
• 21-10207-AM
• 22-1053
• 221053
• 240-9698
• 3222336602
• 395-8030
• 404453
• 4379-RD5108800
• 4379-RD5108800P
• 75R89305
• 79R89305
• ABP N83 305455
• CTT00002336
• RDHRD5108800P
• RDT75R89305
• 4865-6340
• 5202
• 382-1002
• 12203
• 517069
• 44632
• T5542
• 54-9201

Need Help?

Not sure if BT5-5202 is the correct compressor manifold for your Sanden compressor?
Contact BTRAC with your compressor model, manifold part number, port photos, fitting style, hose routing, and mounting details. Our team can help confirm fitment or find the right option.