OEM Custom Solutions
Our Roots: Badger Truck Refrigeration
Before the BTRAC name, the company operated as Badger Truck Refrigeration — where some of the earliest groundwork for mobile heavy-duty HVAC solutions was laid.
In the early years, off-road equipment and logging machinery operated in extreme conditions: heat, dust, vibration, long hours, and operator fatigue. Climate control systems weren’t standardized or purpose-built.
They had to be engineered
Badger Truck Refrigeration helped pioneer the types of heating and cooling setups installed in early logging equipment and specialty machinery. These were not off-the-shelf kits. They were custom-designed systems built to survive harsh environments and demanding duty cycles.
That hands-on innovation helped establish expectations the industry still follows today
- Reliable performance under load
- Durable construction for real-world conditions
- Systems designed specifically for equipment — not adapted from other applications
Much of the heavy-duty mobile HVAC approach used across the industry traces back to this era of problem-solving engineering.
From Field Fabrication to OEM Integration
Over the past five decades, the industry has evolved dramatically:
- More efficient refrigerant technologies
- Compact, high-performance components
- Advanced system design and controls
- Full OEM integration requirements
BTRAC evolved with it — moving from field-built solutions to engineered systems designed specifically for manufacturer integration.
Today, we partner with OEMs to provide:
- Application-specific system design
- Integrated heating and A/C solutions
- Packaging and fitment engineering
- Systems built for harsh-duty performance
- Support from concept through production
Experience That Engineers Trust
Modern heavy-duty HVAC systems didn’t appear overnight. They were shaped by decades of real-world challenges, field feedback, and continuous improvement.
Our history means we understand:
- Equipment operating environments
- Operator comfort demands
- System durability requirements
- Integration constraints manufacturers face
- We don’t just supply components.
- We engineer climate systems that work as part of the machine.
That’s the advantage of 50 years in the field — and in the design room.
Why Partner With BTRAC
- Proven OEM Expertise
Decades of experience designing and building HVAC systems for heavy-duty and specialty vehicles.
- Custom Engineering
In-house 3D CAD design, prototyping, and system validation for precise fit and performance.
- Flexible Production:
Scalable manufacturing for low-, mid-, or high-volume programs.
- Trusted by Industry Leaders:
Partner to brands like Manitowoc, Vermeer, Rosenbauer, and more..
- Responsive Midwest Support
A dedicated team that values communication, transparency, and long-term partnership.
- ISO 9001 Certified
Our ISO-certified quality management system ensures consistency, traceability, and reliability from design through delivery.
- Quality & Continuous Improvement:
Driven by Lean principles and Kaizen methodology, BTRAC is committed to ongoing process improvement, ensuring every system meets rigorous performance standards.
Have a project in mind? Let’s talk.
If you’re looking for a partner to help with custom HVAC, A/C, heating, filtration, or equipment integration needs, BTRAC is ready to help. Click the link below and send our sales team as many details as you can about your project, application, equipment, goals, timeline, and any current challenges.
The more we know up front, the better we can help you find the right solution.
Click below to start the conversation with BTRAC’s sales team.
Trusted by Leading Equipment Manufacturers
For decades, Badger Truck Refrigeration (BTRAC) has been a trusted OEM HVAC partner for some of the biggest names in the heavy-duty and specialty equipment industries. From construction and forestry machinery to cranes, locomotives, and emergency vehicles, leading manufacturers rely on BTRAC’s engineering expertise and proven climate control systems to keep operators safe and comfortable in the field. Our long-standing partnerships reflect not only our technical ability, but our commitment to quality, serviceability, and long-term reliability.
Below are just a few of the respected brands that have chosen BTRAC to help power their HVAC systems:
ATMAX produces advanced mobile and stationary equipment designed for heavy-duty industrial applications. Their machinery emphasizes innovation, efficiency, and operator comfort—making BTRAC’s HVAC solutions an ideal fit for demanding work environments.
Barko manufactures rugged forestry and material-handling equipment, including loaders, harvesters, and industrial tractors. BTRAC’s climate control systems help keep Barko operators productive through long shifts in tough outdoor conditions.
As one of North America’s largest freight rail networks, BNSF relies on specialized maintenance vehicles and locomotives that operate in extreme environments. BTRAC provides durable HVAC systems to ensure reliability and comfort across their rail service fleets.
Bühler Versatile, based in Canada, is known for producing high-horsepower tractors, self-propelled sprayers, and agricultural machinery built for strength and simplicity. BTRAC’s heavy-duty HVAC systems integrate seamlessly into Versatile’s cab designs, providing efficient heating and cooling performance that matches the brand’s reputation for rugged reliability.
CNH Industrial is a global leader in agricultural and construction equipment, with iconic brands such as Case IH, New Holland, and CASE Construction. Their machines operate in diverse environments around the world—making reliable climate control essential. BTRAC provides custom OEM HVAC systems that deliver durability, comfort, and consistent performance for CNH’s wide range of heavy-duty vehicles.
Crenlo designs and manufactures operator cabs and enclosures for heavy machinery and construction equipment. BTRAC partners with Crenlo to integrate efficient HVAC systems that meet strict ergonomic and safety standards.
Custom Products of Litchfield, Inc. — also known as CP Cabs — designs and manufactures engineered cabs, ROPS, sunshades, and operator protection structures for OEM equipment. Their work supports industries that rely on safe, durable, and comfortable operator environments, with capabilities in product development, manufacturing, and certified testing.
Green APU produces auxiliary power units for semi-trucks and mobile equipment, providing drivers and operators with off-engine power for climate control and electronics. BTRAC’s HVAC expertise complements their energy-efficient designs to maximize uptime and comfort.
GS Global supplies integrated engineering and motion control solutions for mobile equipment. Through collaboration with BTRAC, their systems incorporate reliable HVAC performance into advanced hydraulic and electrical designs.
Harris-Stolper is a long-established manufacturer of material handling operator cabs, lift truck cabs, protective enclosures, Raingard® products, cab parts, and custom cab solutions. Their cabs are built to improve operator safety, comfort, and productivity across industries such as material handling, construction, forestry, mining, railroad, cold storage, and extreme-temperature applications.
Hometown Manufacturing, also known as Hometown Trolley, is a Crandon, Wisconsin-based manufacturer of American-made trolleys, buses, and specialty transit vehicles. Their product lineup includes nostalgic trolley buses, commuter buses, low-floor urban transit buses, and tour or shuttle vehicles built for durability, passenger comfort, and application flexibility.
Komatsu Mining Corp. is part of Komatsu, a global manufacturer of construction, mining, forestry, forklift, and industrial equipment. Their mining division supports surface and underground operations with equipment such as electric rope shovels, haul trucks, loaders, drills, longwall systems, and related mining technology.
Manitou Group is a global equipment manufacturer focused on handling, lifting, access, and earthmoving solutions for construction, agriculture, rental, and industrial markets. Through brands like Manitou and Gehl they build machines such as telehandlers, forklifts, skid steers, articulated loaders, and aerial work platforms.
Manitowoc is a world leader in lifting solutions, producing cranes and lifting equipment for the construction and energy industries. BTRAC’s HVAC units help maintain ideal operator conditions inside high-altitude and heavy-duty crane cabins.
Mitsubishi’s construction and industrial machinery divisions are known for reliability and innovation. BTRAC’s HVAC integration ensures consistent cabin comfort and performance across a wide range of Mitsubishi equipment platforms.
Nordco builds railway maintenance and inspection vehicles for Class I railroads and contractors. BTRAC’s systems deliver the durability and temperature control needed for year-round operation in varying climates.
Orange EV is a Kansas City, Kansas-based manufacturer of pure-electric Class 8 terminal trucks, also known as yard trucks or yard dogs. Their vehicles are built for freight yards, warehouses, distribution centers, rail intermodal operations, ports, manufacturing sites, and other facilities that need reliable, low-emission trailer movement. Orange EV highlights models like the e-TRIEVER® and HUSK-e®, along with on-site service support for trucks and charging cabinets.
Pettibone manufactures rough-terrain material-handling and lifting equipment, including telehandlers and railroad maintenance vehicles. BTRAC’s heavy-duty HVAC systems enhance operator safety and performance in rugged field environments.
Rosenbauer is a global leader in fire apparatus manufacturing, producing fire trucks and rescue vehicles for emergency response professionals. BTRAC’s climate control systems provide dependable heating and cooling for crews working in critical conditions.
Sandvik designs and manufactures advanced equipment for mining, rock excavation, and metal cutting. Their machines operate in some of the harshest environments on earth. BTRAC supports Sandvik with robust, field-tested HVAC solutions engineered to withstand extreme dust, vibration, and temperature variations—ensuring operators stay comfortable and productive underground and above.
One of America’s oldest fire truck manufacturers, Seagrave builds custom fire and rescue vehicles. BTRAC supports Seagrave’s mission with HVAC systems designed for reliability and comfort during emergency operations.
Tennant designs and manufactures floor-cleaning machines and environmental cleaning solutions for industrial and municipal use. BTRAC’s compact HVAC solutions help maintain operator comfort in enclosed cab sweepers and scrubbers.
Terramac produces rubber track carriers and crawler transporters used in construction, utility, and pipeline work. BTRAC HVAC systems keep operators comfortable and productive across challenging terrains and climates.
TimberPro builds purpose-driven forestry equipment, including harvesters and forwarders. BTRAC’s rugged HVAC designs withstand debris, vibration, and moisture, ensuring dependable comfort deep in the woods.
Toro manufactures outdoor equipment for turf management, construction, and landscaping. BTRAC supplies HVAC systems for Toro’s commercial vehicles and specialty machinery to support operator comfort in all weather conditions.
Trackmobile is a leader in mobile railcar movers, producing powerful, road-rail capable equipment. BTRAC’s HVAC systems enhance operator environments for year-round reliability and comfort in demanding rail service applications.
Vermeer designs and builds industrial and agricultural equipment, including trenchers, grinders, and directional drills. BTRAC provides custom HVAC solutions that stand up to the dust, heat, and vibration of real-world job sites.